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Stud Type Track Rollers
  • Stud Type Track RollersStud Type Track Rollers
  • Stud Type Track RollersStud Type Track Rollers
  • Stud Type Track RollersStud Type Track Rollers

Stud Type Track Rollers

BMT Bearings supplies durable Stud Type Track Rollers for conveyor systems, guide rails, cam drives, packaging machines, and automated equipment. Built with hardened bearing steel, precision-ground raceways, and stable sealing structures, our rollers are designed for buyers looking for long service life, low running noise, and reliable performance under continuous industrial loads.
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BMT Bearings’ quality Stud Type Track Rollers adopt reinforced outer ring structure and optimized internal design, specially tailored for long-term track contact, cam driving and linear motion working conditions. Different from ordinary guide bearings,our track rollers deliver continuous and stable operation in frequent contact with linear tracks, rails and cam mechanisms, featuring stronger structural stability and environmental adaptability.

 

They are widely applicable to multiple industrial fields, covering conveyor guide systems, automated packaging lines, textile machinery, glove production equipment, agricultural machinery, material handling systems, robotic transfer units and cam follower guide rail systems.

Material and Heat Treatment

All products are forged from high-carbon chrome GCr15 bearing steel with stable mechanical properties and excellent wear resistance. For humid, corrosive and special industrial environments, stainless steel materials and customized corrosion-resistant coatings are optional to enhance environmental adaptability.

 

Adopting controllable integral heat treatment and professional raceway hardening technology, the bearings achieve balanced surface and core hardness, effectively resisting surface spalling, wear and structural fatigue failure caused by long-term track rolling. Precision surface grinding ensures smooth rolling contact and consistent product batch performance.

 

Key Technical Characteristics

Enhanced Structural Durability

Featuring thickened, reinforced outer rings and an integrated stud structure, these track rollers deliver enhanced overall rigidity and strong resistance against track contact impact and side loads. They effectively avoid structural deformation and displacement during long-term heavy-duty operation, securing stable positioning and continuous running of automated industrial equipment.

Superior Wear and Fatigue Resistance

Manufactured from premium GCr15 bearing steel with integral heat treatment and raceway hardening, the rollers achieve uniform hardness and outstanding surface fatigue resistance. Precision grinding minimizes rolling friction loss, delivering excellent wear resistance and extended service life under high-cycle continuous operating conditions.

Diversified Sealing & Adaptability

Three seal types (open, shielded, double sealed) are available to adapt to diverse working environments. The double-sealed structure blocks dust, moisture and industrial debris while preventing grease leakage. Pre-filled with standard grease (high-temperature grease optional), the rollers support 24-hour continuous industrial operation reliably.

Stable Running Performance

Strict dimensional tolerance control guarantees precise stud concentricity, stable radial clearance and high-accuracy raceways. Optimized internal structure reduces running vibration and noise, enabling low-noise, high-precision and stable linear motion for long-term operation of automated production and precision transmission equipment.

Working Principle

The precisely ground raceway ensures uniform rolling contact, achieving low-noise and high-stability linear motion. Multiple structural configurations including standard type, eccentric collar type and fully sealed type are available. The optimized internal clearance design of Stud Type Track Rollers adapts to high-frequency continuous operation, vibration and slight structural deviation of equipment, maintaining consistent rolling accuracy and operational stability in long-cycle industrial production.

 

Material and Production Details

Bearing Material

·  Standard Material: GCr15 chrome bearing steel with stable mechanical properties, high hardness and excellent wear resistance, suitable for most conventional industrial working conditions

·  Custom Material: Stainless steel optional for humid, corrosive and outdoor working environments

·  Surface Protection: Custom corrosion-resistant coatings available to extend service life in harsh environments

Surface & Heat Treatment

·  High-precision overall grinding process ensures smooth raceway surface and consistent dimensional accuracy

·  Professional raceway hardening treatment improves surface hardness and rolling fatigue resistance

·  Controlled uniform surface roughness realizes smoother rolling contact and lower friction coefficient

Lubrication Solution

·  Pre-filled with standard high-quality grease before delivery, ready for direct installation and use

·  Custom high-temperature grease optional for high-temperature operating scenarios

·  Stable lubrication performance adapts to 24-hour continuous-duty industrial operation

Seal Types for Selection

·  Open Type: Low running resistance, suitable for clean indoor and low-speed working conditions

·  Shielded Type: Basic dustproof performance, balance of cost and protection

·  Double Sealed Type: Excellent dustproof and waterproof performance, recommended for dusty workshops, outdoor machinery and long-term continuous operation.

Why Choose Our Product

Premium Steel & Heat Treatment

Made of high-carbon chrome bearing steel with precise hardness calibration. It delivers outstanding wear resistance, fatigue resistance and load capacity for long-term heavy-duty operation.

Precision Machining & Stability

Adopting automatic production lines to control concentricity, raceway accuracy and radial clearance. Ensures low-noise, jitter-free and consistent running performance.

Superior Sealing & Durability

Optimized sealing prevents dust, moisture ingress and grease leakage. It sustains stable lubrication, supports 24/7 harsh-environment operation and lowers maintenance costs.

Rigorous Quality & Batch Consistency

Certified with ISO9001 and IATF 16949. Full pre-shipment inspection ensures uniform dimension, flexibility and noise performance for bulk orders and long-term cooperation.

 

Difference Between Stud Type Track Rollers and Standard Bearings

Ordinary deep groove ball bearings and standard rolling bearings are not designed for long-term continuous track contact and frequent impact loads, resulting in easy wear, deformation and operational failure in guide rail and cam drive systems. BMT Bearings’ track rollers have obvious structural and performance advantages compared with standard bearings, perfectly matching linear motion industrial scenarios.

Feature

Standard Bearing

BMT Stud Type Track Roller

Outer Ring Thickness

Standard, thin structure

Reinforced thickened structure

Load Direction

Mainly radial load

Radial load + track contact composite load

Impact Resistance

Moderate, weak against repeated impact

Higher, adapted to frequent impact operation

Installation Mode

Need separate matching shaft, complex installation

Integrated stud design, plug-and-play, simple installation

Guide Rail Adaptability

Limited, not suitable for long-term track rolling

Optimized for linear guide rail and cam operation

Common Applications

Conveyor & Logistics Equipment

Applied to side guide systems and transfer tracks of conveyor and logistics equipment. The low-noise and high-stability rolling performance effectively reduces equipment downtime, ensuring efficient and continuous material transmission.

Packaging Machinery

Suitable for high-cycle cam movement and precise guide rail positioning of automated packaging equipment. High fatigue resistance adapts to long-term high-frequency cyclic operation of packaging lines.

Textile Machinery

Used in yarn guide systems and automated textile production equipment. Low-vibration rolling performance improves equipment operating stability and product processing precision.

Agricultural Machines

Our track rollers work stably in moderate dust environments, adapting to complex field working conditions of agricultural production equipment.

Automated Production Lines

Widely used in robotic transfer mechanisms and linear motion assembly units, providing precise and stable linear motion support for automated production systems.

Inspection and Quality Control

To ensure 100% qualified delivery of each batch of stud type track rollers, we implement full-process quality inspection covering finished product performance and dimensional indicators. Pre-shipment inspection items include running smoothness, noise level, surface defect detection, dimensional tolerance calibration and rotational flexibility test.

Custom Capability

We provide one-stop customized services for global OEM customers and industrial buyers, including custom dimensional processing, special grease selection, professional surface treatment, laser marking and exclusive OEM packaging. We fully support bulk procurement and long-term stable supply projects for machinery manufacturers and industrial distributors worldwide.

Supply Capability

Stable Mass Production Capacity:

Equipped with automatic bearing production and assembly lines, with an annual output of over 100 million bearings, supporting large-scale bulk orders and long-term OEM stable supply contracts.

Strict Quality System:

Complies with ISO9001 and IATF 16949 international quality standards, implements full-process traceable production and inspection, ensuring consistent batch product performance.

Professional Customization Service:

Provides personalized solutions including size customization, special lubrication, surface treatment and OEM packaging to meet diverse industrial application needs.

Global Supply Service:

Serves global industrial machinery manufacturers and bearing distributors, with mature export logistics system and responsive technical communication support.

Application-Oriented R&D:

Focuses on actual working condition performance optimization, providing professional model selection guidance and technical support based on customer equipment operating parameters.

FAQ

1. Model & Specification

Q1: Difference between KR, KRV, KRE-PP?

A: KR: standard basic model. KRV: optimized internal structure for smoother high-load operation, no eccentric collar. KRE-PP: eccentric adjustable type, compensates assembly errors for precise installation.

Q2: Meaning of PP / standard / eccentric type?

A: PP: double sealed, dustproof and leakproof for harsh environments. Standard: open/shielded fixed structure. Eccentric type: adjustable mounting position for track deviation correction.

Q3: How to choose the correct model?

A: Match size and thread with your equipment. Select small sizes (22/26mm) for light-medium loads, large sizes (30/32/35mm) for heavy loads. Choose PP sealed type for dusty/moist environments and KRE type for adjustable installation.

Q4: Where to get full dimensions?

A: Complete size, thread and dynamic/static load data for all models are available in our official technical parameter table.

2. Performance & Structure

Q1: Advantage over ordinary guide bearings?

A: Reinforced thickened outer ring and integrated stud structure deliver stronger impact resistance, side load resistance and structural stability, avoiding deformation and premature failure in long-term linear and cam drive operation.

Q2: How does reinforced outer ring improve durability?

A: It disperses rolling contact pressure, reduces stress concentration, and resists repeated impact and side loads to prevent wear, spalling and deformation.

Q3: Service life under continuous operation?

A: Made of GCr15 bearing steel with integral heat treatment and raceway hardening. Precision grinding lowers friction, ensuring long lifespan and stable performance under 24h high-cycle operation.

Q4: How to achieve low-noise operation?

A: Strict tolerance control ensures precise concentricity, stable clearance and smooth raceways, reducing vibration and friction for quiet, stable linear motion.

3. Sealing & Application

Q1: Application of different seal types?

A: Open: clean indoor environments. Shielded: general industrial scenarios with slight dust. Double-sealed (PP): dusty, humid, harsh working conditions.

Q2: Can PP rollers resist dust and moisture?

A: Yes. Double-sealed structure blocks external contaminants and prevents grease leakage, supporting long-term stable operation in harsh environments.

Q3: Any custom lubrication and material options?

A: High-temperature grease is optional. Stainless steel material and anti-corrosion coatings are available for corrosive and humid environments.

Q4: Main application scenarios?

A: Widely used in conveyors, packaging machines, textile machinery, agricultural equipment, automated production lines and robotic linear motion systems.

4. Material & Quality Process

Q1: What material are the rollers?

A: Standard models adopt high-performance GCr15 bearing steel. Stainless steel is optional for anti-rust and anti-corrosion requirements.

Q2: Heat treatment function?

A: Integral heat treatment and raceway hardening balance internal and surface hardness, effectively resisting fatigue, wear and surface spalling under long rolling operation.

Q3: Is batch performance consistent?

A: Yes. Unified grinding, heat treatment and strict pre-shipment inspection guarantee stable accuracy, hardness and performance across batches.

5. Installation & Usage

Q1: Benefits of integrated stud design?

A: No extra shaft accessories needed, simplifying installation, lowering costs and avoiding assembly clearance errors for higher stability and easier maintenance.

Q2: How to adjust eccentric rollers?

A: Fine-tune the eccentric collar to adjust roller position, correct track assembly deviation and ensure smooth, jitter-free operation.

Q3: Adaptable to equipment vibration?

A: Optimized internal clearance adapts to slight vibration and structural deviation, maintaining stable rolling accuracy in long-term cyclic operation.

6. Load & Operation

Q1: Are load parameters available?

A: Yes. Dynamic and static load ratings of all models are clearly listed in technical data for accurate model selection.

Q2: Advantages in long linear rolling?

A: Precision smooth raceway ensures uniform contact and low friction loss, reducing wear and extending service life in continuous linear motion.

7. Customization & After-sales

Q1: Support non-standard customization?

A: Yes. Custom size, stainless steel material, anti-corrosion coating and special high-temperature grease services are available.

Q2: Can you provide technical documents?

A: We supply official parameter sheets, dimension drawings and professional installation guidance.

Q3: Quality guarantee?

A: Full-process standardized production and strict batch inspection ensure stable quality, low failure rate and reliable long-term industrial operation.

Send Inquiry
Contact Info
Send your bearing inquiry to BMT Bearings. Provide bearing type, dimensions, quantity, application and drawings or samples. Our team will respond with suitable solutions.
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